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WEG Variable Frequency
Drives
WEG started business in 1961 and today is one of
the largest manufacturers of electric motors in the world today. WEG started
out with humble beginning with three man having a dream. With this dream,
hard work and discipline Werner Ricardo Voigt, Eggon Joao da Silva and
Geraldo Werninghaus started WEG in Jaraguai da Sul, a small town in the
southern Brazilian state of Santa Catarina. With the commitment for
growth they now export to over a 100 countries producing millions of units per year. WEG is also committed to having the latest technology into their
product manufacturing process. WEG has the same philosophy today, as in
1961, which is based on hard work and discipline, plus having the most
demanding total quality control standards.
WEG started the market in the U.S. in 1990,
and today producing more than 11 million motors annually for industrial,
commercial and domestic markets. They offer complete system solutions to a
wide variety of industrial markets, including pulp and paper, food
processing, steel manufacturing, cement plants, and chemical and
petrochemical mining. They offer advanced technologies with a rigorous
testing on all their units. WEG great success with the export business
in based on the company willingness to meet standard requirements, and
keeping product inventories in strategic locations, personnel training, and
prompt service. They employ over thirteen thousand people in different
manufacturing facilities all over the world.
WEG Variable Frequency Drives
The CFW08 Plus, CFW09, and CFW10 Series
These series of Variable Frequency Drives incorporates the
most advance technology in drives for AC induction motors. Engineering
improvements have produced one of the most compact and full featured
products the world has to offer.
Technical Data for WEG CFWO8
Power Supply
- Voltage: Single Phase or Three Phase
: 230-240V (+10% -15%) Three Phase: 380-480V (+10% -15%)
- Frequency: 50/60 Hz +/- 2Hz
Enclosure
- Degree of Protection NEMA 1
Control:
- Control Modes: H/Hz, Sensorless Voltage Vector
- Power Output: Sinusoidal PWM (Space Vector
Modulation)
Processor:
Power Output:
- IGBT Transistors
- 2.5, 5, 10 or 15kHz Switching Frequency
Frequency Range
Overload capacity
- 150% during 60 sec. every 10 min.
Control inputs
- 4 programmable isolated digital inputs
- 2 programmable differential analog
inputs: 0 -10V, 0-20A or 4-20mA
Control Output
- 2 programmable relay outputs, one NO and
one NC: 250 V/ 0.5 A
- 1 isolated analog output: 0 - 10Vdc (8
bit)
Special Functions
- Linear and "S" ramp accel an decel,
local/remote control, FWD/REV selection, DC braking, manual and auto
torque boost, motor slip compensation, electronic pot, two skip
frequencies, maximum and minimum adjustable frequency limits, adjustable
output current limit, 8 preset speeds, JOG, ride-thru flying start and
PID Regulator.
Protections
- Motor overcurent, motor overload, output
phase to phase and phase to ground short circuit, DC link over and under
voltage, drive over temperature, external fault and programming error.
Keypad
- Readouts for: output frequency (Hz),
ouput current (A), output voltage (V), motor torque (%) in vector
mode, DC bus voltage (V), value proportional to frequency (Ex:RPM),
heatsink temperature, fault and status messages
Communication
- Optional RS-232 serial interface, RS-485
with external RS-232/485 converter
- Modbus RTU with external RS-232/485
converter
Mounting
- Screws or optional DIN rail mount
Conformities
- EMC Directive 89/336/ EEC -
Electromagnetic compatibility-Emission and Immunity
- LVD 73/23/EEC - Love Voltage Directive
- UL 508 C - Power Conversion Equipment
Ambient
- Temperature: 0-104F (40C), up to 122F
(50C) with 2% 1.8F (1C) output current derating
- Humidity: 5-90% non Condensing
- Altitude: 0-2200 ft (1000m) up to
13,2000 ft (4000m) output current derating
Technical Data for WEG CFW09
Power Supply
- Voltage: Three-Phase:
220-230V:220/230 V (+10% -15%) - 1 up to 3 HP without de-rating
- Frequency: 50/60 Hz +/- 2 Hz (48-62 Hz)
- Phase Unbalance: Up to 3%
- Cos (Displacement Power Factor): Greater
than 0.98
Enclosure:
- Degree of Protection: NEMA 1/P 20 (sizes
1 to 8)
- Finishing Color: Plastic Cover: Light
gray Pantone 413 C (sizes 1 and 2) Metallic Cover and sides: Light Gray
RAL 7032 (sizes 3 to 10) Base: Dark Gray RAL 7022 (sizes 3
to 10)
Control
- Power Supply: Switched Mode Power Supply
FEd from the DC Link
- Microprocessor: 32 bit RISC
Technology
- PWM Technique: SVM Sine Wave PWM (Space
Vector Modulation) Software Implementer Current, Flux and Speed
Regulators ( Full Digital)
- Control Modes : Scaler (Voltage Source -
V/F) Sensorless Vector (without encoder) Vector with Encoder
- Switching Frequency: 1.25/2.5/5.0/10 kHz
- Frequency Range: 0-204 Hz for V/F and
Vector with Encoder Control (60Hz Motor) 0-170 Hz for V/F and
Vector with Encoder Control (50Hz) 0-100 Hz for Sensorless Vector
Control (50 or 60 Hz Motor)
- Overload Capacity: 150% for 60 seconds,
every 10 minutes, 180% for 1 second every 10 minutes
- Efficiency: Greater than 97%
Performance
- Speed Control
- V/F Mode: Regulation (with slip
compensation): 1% of Motor Rated Speed, Resolution: 1 rpm (Keypad
Reference), Speed Regulation Range 20:1
- Sensorless Vector Mode:
Regulation: 0.5% of Motor Rated Speed, Resolution: 1 rpm (Keypad
Reference) C
- Encoder Vector Mode: Regulation
with: 10 bit Analog Reference +/- 0.1% of Motor Rated
Speed, 14 bit Analog Reference +/- 0.1% of Motor Rated Speed,
Digital Reference (Exc Keypad or Serial) +/- 0.1% of Motor Rated Speed.
Range: 0-150% of Motor Rated Torque
Control Inputs
- Analog: 2 Programmable
Differential Inputs (10 bit) 0-10 V, 0-20 mA or 4-20mA, 1 Programmable
Bipolar Input (14 bit) -10-+10 V, 0-20 mA or 4-20 mA, 1 Programmable
isolated input (10 bit) 0-10 V, 0-20 mA or 4-20mA,
- Digital: 6 Programmable isolated
input: 24Vdc, 1 Programmable isolated input: 24Vdc, 1 Programmable
isolated input:24Vdc (for Motor PTC Thermisotor)
- Encoder: 1 Differential Input,
with 12 Vdc Internal Isolated Power Supply (14 bit resolution)
Control Output
- Analog: 2 Programmable Output (11
bit) 0-10V, 2 Programmable Bipolar Outputs (14 bit) -10 -+10V, 2
Programmable Isolated Output (11 bit) 0-20 mA or 4-20 mA
- Relay:
2 Programmable Output, Form C Contact
(NO/NC) : 240 Vac, 1A, 1 Programmable Output, Form A Contact (NO):
240 Vac, 1A
- Transistor:
2 Programmable Isolated Output (Open Collector) :
24 Vdc, 50 mA
- Encoder: 1 Isolated Differential
Encoder Signals output 5-15 Vdc External Power Supply
Communication
- Serial: RS-232 with KCS-CFW09
Kit, RS-485, Isolated, with EBA or EBB Board
- Field Bus: Profibus DP, DeviceNet
or Modbus RTU, with KFB kits
Safety
-
Protections: DC Link
Over and Under Voltage, VFD Over Temperature, Motor Over Temperature,
Output Over Current, Motor Overload, Dynamic Braking Resistor Overload,
CPU/EPROM Error (Watchdog), Encoder Fault, Output Short Circuit, Output
Ground Fault, External Fault, Self-diagnosis Fault, Programming Error,
Series Communication Fault, Motor or Encoder Connection Fault, Power
Supply Phase Fault ( 30 A and above mode) Keypad Connection Fault.
Ambient
-
Temperature: 0-104 F
(40 C), up to 122 F (50C) with 2%/ C output Current De-rating
-
Humidity: 5-90
Non-Condensing
-
Altitude: 0-3300 Ft
(1000 m) (up to 13100 ft (4000 m) with 10%/ 1000m Output Current
De-rating.
Conformities
-
EMC Directive 89/336/
Electromagnetic Compatibility - Industrial Environment, EEC EMC -
Emission and Immunity, EN 61800-3, LVD 73/23/EEC Low Voltage Directive,
IEC 146 Semiconductor Inverters, UL 508C Power Conversion Equipment,
EN50178 Electronic Equipment for Use in Power Installations, EN 61010
Safety Requirements for Electrical Equipment for Measurement, control
and Laboratory use.
Certifications
Keypad
-
Programming: General
VFD Functions Programming
-
Commands: Start/Stop,
Increase/ Decrease Speed, JOG, FWD/REV an Local/ Remote
-
Monitoring: Speed
Reference (rmp), Motor Speed (rpm), Speed Proportional Value (Ex:ft/min),
Output Frequency (hz), DC Link Voltage (Vdc), Motor Torque (%), Output
Power (kW), Hours Powered up (h), Hours Enabled (h), Output Current (A),
Output Voltage (Vac) , VFD Status, Transistor Output Status, Digital
Inputs Status, Relay Output Status, Analog Input Value, Four Last
Faults, Fault Messages.
Technical
information on WEG CFW 10
Power Supply
- Voltage: Single Phase: 110-127 V (+10 -
15%), 200-240V (+10 - 15%)
- Frequency: 50/60 Hz +/- 2 Hz
- Cos ( Displacement Power Factor) Greater
than 0.98
Enclosure
- Degree of Protection: IP20
Control
- Control Mode: Linear or Quadratic V/Hz
- Processor: 16 bit DSP
- Powr Output: Sinusoidal PWM (Space
Vector Modulation), IGBT Transistors 2.5, 5, 10 or 15 kHz
- Switching Frequency: 2.5-15kHz Switching
Frequency
- Frequency Range: 0-300 Hz
- Overload Capacity: 150% during 60 sec.
every 10 min.
Control Inputs
- 4 programmable isolated digital inputs
- 1 Programmable differential analog
input: 0 -10V, 0-20mA or 4-20mA
Control Output
- 1 Programmable relay outputs, one
reversing contact: 250V/0.5A
Safety
- Motor over current, overload DC Link
over voltage, Motor overload DC Link under voltage, output
phase-to-phase short circuit Drive over temperature, output
phase-to-phase short circuit external fault, programming error
Ambient
- Temperature: 0-104 F (40 C), up to 122 F
(50C) with 2%/ 1.8F output Current De-rating
- Humidity: 5-90% non Condensing
- Altitude: 0-3300 Ft (1000 m) (up
to 13, 200 ft (4000 m) with 10%/ 3300 ft.(1000m) Output Current
De-rating.
Conformities
- EMC Directive 89/336/EEC, ENC 61800-3
Electromagnetic Compatibility - Industrial Environment EMC -
Emission and Immunity, LVD 73/23/EEC Low Voltage Directive, UL
508C Power Conversion Equipment
Special Functions
- Linear and "S" ramp accel an decel,
local/remote control, FWD/REV selection, DC braking, manual and auto
torque boost, motor slip compensation, electronic pot, two skip
frequencies, maximum and minimum adjustable frequency limits, adjustable
output current limit, 8 preset speeds, and JOG
Keypad
- 3 digit display, 2 indicator LEDs and 4
keys
- Readouts for: output frequency (Hz),
output current (A), output voltage (V), DC bus voltage (V), value
proportional to frequency (Ex:RPM), heatsink temperature, fault and
status messages
Mounting
WEG Shark Drive
The line of WEG Shark Drive are design to
complement the ruggedness of WEG Shark Motors. With its stainless Steel NEMA
4X Enclosure it is ideal for high pressure hose washdown and corrosive
environments.
Technical Data on Shark Drive
Power Supply
- Voltage: Model D: 220-230 V 220/230 V
(+10 - 15%) - 1 up to 3 HP without de-rating
- Frequency: 50/60 Hz +/- 2 Hz (48 -62 Hz)
- Phase Unbalance: up to 3%
- Cos (Displacement Power Factor) Greater
than 0.98
Control
- Power Supply: Switched mode Power Supply
Fed from the DC link variation
- Microprocessor:
32 bit RISC Technology
- PWM Technique: SVM Sine wave PWM (Space
Vector Modulation), Software Implemented current flux and speed
regulators ( Full Digital)
- Control Modes: Scalar (Voltage Source-
V/F), Sensorless Vector (without encoder), Flux Vector with Encoder
- Switching Frequency: 1.25/2.5/5.0/10 kHz
- Frequency Range: 0-204 Hz for V/F and
Vector with Encoder Control (60Hz) -- 0-170 Hz for V/F and Vector with
Encoder Control (50Hz)---0-100 Hz for Sensorless Cector Control (50 or
60 Hz Motor)
- Overload Capacity: 150% for 60 Seconds,
every 10 minutes
- Efficiency: Greater that 97%
Performance - Speed Control
- V/F Mode: Regulation ( with Slip
Compensation): 1% of Motor Rated Speed, Resolution: 1 rmp (Keypad
Reference), Speed Regulation Range: 20-1
- Sensorless Vector Mode
Regulation: 0.5% of Motor Rated Speed, Resolution: 1 rpm (Keypad
Reference), Range: 100:1
- Flux Vector Mode With Encoder:
Regulation With: 10 bit Analog Reference +/- 1% of Motor Rated Speed, 14
bit Analog reference +/- 1% of Motor Rated Speed, Digital Reference (EX:
Keypad or Serials): +/- 1% of Motor Rated Speed, Range: Down to 0 rpm
- Flux Vector Modes : Regulation:
+/- 10% of Motor Rated Torque, Range: 0-150% of Motor Rated Torque
WEG Soft Starts
WEG Soft Starts SSW03 and SSW04
The WEG Soft Starts SSWO3 and SSW04 provides
a complete and cost effective solution. They are builted to
match the ruggedness and reliability of WEG motors. Full
microprocessor based control allowing easy adjustment with the keypad during
start-up and complete motor protections.
Technical Data On SSWO3 and SSW04
Power Supply
- Main voltage: Model D:
230/220/240/380/400 V (+10 - 15%)
- Control/Ventilation: Model G:
460/480/575 (+10 - 15%)
Control
- Method: Motor Voltage Variation
- Power Supply: Switched mode Power Supply
- CPU: 16 bit microprocessors
Starting Duty Cycle (10 starts/hour)
- Normal: 300% (3 x rated) for 20 s (10
starts/hour)
Inputs
- Digital: 4 x 24 VDC programmable
isolated inputs
- Relay: 2 programmable outputs 250 VAC/
1A Form A Contact (NO)
- Analog: 2 programmable outputs 250 VAC/
1A Form A Contact (NO) (SSWO3 Only)
- Analog: 1 Output Reversing (NO NC) :
250V/1A -Fault Indication (SSWO4 Only)
Outputs
- Analog: 1 outputs (Reversing (NO, NC) :
250 V/1A-Fault Indication
- Serial Interface: RS 232
WEG SSW05 Soft Start
The WEG SSW05 is a super compact fully
digital soft starter with a state of the art DSP controller. With the
digital construction it offers optimum operation, diagnostics capability and
full motor protection. With it simple and ease set-up and the micro size
insures quick and easy operations
WEG SSW05 Technical Data
Power Supply
- Main Voltage: 220-460 Vac (+10% -15%)
- Control Voltage: 90-250 Vac
- Frequency 50/60 Hz (+/- 5Hz)
Control Inputs Digital
- One input for Start/Stop (90-250Vac)
- One input for Fault Reset (90-250)
Control Outputs Digital
WEG Combination Soft Starter
GPH Series
The WEG Combination Soft
Starters is an industrial general purpose AC motor Soft Starter package
designed for simple and quick installation and set-up. The NEMA 4/12
enclosure are great for dusty or wet environments. The Combination soft
starter offers a complete and cost effective AC motor starting and
protection solution.
WEG Crusher Duty Soft
Starters TPH Series
The WEG Crusher Duty Soft
Starter is designed for the most demanding AC motor starting applications.
With the NEMA 4/12 enclosure makes it an ideal candidate for harsh
environments, and with the highest starting torque requirement it meets any
applications that you may have. The WEG Crusher Duty comes standard
with an AC3 full HP rated bypass contactor and motor overload relay,
emergency direct-on-line starting and all available at the flip of a switch.
Contact our experienced variable
frequency drive specialists at Variable Frequency Drive Co
at 510-490-2187 to get your quote, place your order and arrange for
shipping. Our electrical specialists are standing by and ready to
help
| WEG Variable Frequency Drives & Soft
Starters
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WEG CFW-08 Plus ( 1/3-10HP) Variable
Frequency Drives
The new WEG CFW-08 Plus Series with engineering improvements and
the re-design of their successful uLine VFD'S have produced one of
the most compact and pack featured microdrives in the marketplace. The
features and options in a NEMA1 enclosure allows the CFW-08 to be used
in many applications. Read more about the
WEG CFW-08 Plus Variable Frequency Drives.
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WEG CFW-09 ( 1-500 HP) Variable
Frequency Drives
The CFW-09 Variable Frequency Drive offers the most
advance technology in drives for three-phase AC induction motors.
The Vectrue Technology and it significant advancement allowing
VFD's to combine V/F, Sensorless Vector and closed loop vector (with
encoder) all in one control product. A innovated new
feature named Optimal Braking was introduced to simplify
applications that require braking torque, by eliminating the need for
the dynamic braking resistor it means a simpler, more compact and
economic solution. Read more about the
WEG CFW-09 Variable Frequency Drives.
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WEG CFW-10 Plus ( 1/4 - 3HP)
Variable Frequency Drives
With the expansion to the CFW-10 Variable Frequency Drive
Product Line, three new HP rating (1,2 and 3 HP) and frame sizes (Sizes
2 and 3) will complement the existing ratings. The benefits of the
CFW-10 is its compact size, easily mounted package, with a simplified
keypad and bright LED readout, complete diagnostics and fully
programmable I/O. The key benefits to the WEG CFW-10 is that it control
three-phase AC motors with a single-phase AC input. Increase flexibility
and decreased costs are achieved by eliminating the need for a step-up
transformer to operate three phase 230V AC motors when only single-phase
115V or 230V are available. With the new products lines, a single-phase
120 VAC input voltage will produce three phase 230V to drive motors up
to 1 HP and single-phase 230VAC input voltage will control motors up to
3HP.The CFW-10 is a perfect solution for many industrial and commercial
applications. Read more about the
WEG CFW-10 Plus Variable Frequency Drives.
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WEG Shark Drive™ ( 1 - 10 HP)
Variable Frequency Drives
The WEG Shark Variable Frequency Drive is an ideal solution with
its Stainless Steel NEMA 4X enclosure for high pressure wash down and
corrosive environments and is designed to complement the enclosure
ruggedness of WEG's Shark Motor Product Line. The Shark Drive's complete
package combination of the CFW-09's triple control capability
(Volts/Hertz, Sensorless or Closed Loop Vector) matched with the Shark
Drive's NEMA4X enclosure rating allows the Shark Drive™ to succeed in
virtually all applications in any industrial environment.
Read more about the
WEG Shark Drive Variable Frequency Drives.
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WEG Combination Soft Starters-GPH
Series (5-500 HP)
The WEG Combination Soft Starter, GPH Series packages is a very
simple and is designed for quick installation and start up. This package
only requires an input and output motor connection. The GPH series is
built for ruggedness and reliability and with its NEMA 4/12 enclosure it
is ideal for dusty and wet applications. Read more about the
WEG Combination Soft Starters-GPH Series Controls.
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WEG Crusher Duty-TPH Series Soft Starters (
100-600 HP)
WEG TPH Series provides a complete and
cost effective AC motor starting and protection solution. The TPH are
designed to withstand the most demanding AC motor starting applications.
While exceeding the requirements for the highest starting torque
requirements, plus with it's NEMA 4/12 enclosure making it ideal for
wash down and harsh conditions application. A emergency direct-on-line
starting is available at a flip of a switch plus an AC3 full HP rated
bypass contactor and motor overload relay is standard in the TPH series
which provides full motor protection.
Read more about the
WEG Crusher Duty-TPH Series Soft Starters.
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WEG SSW-03 Series Soft Starters ( 50-1000 HP)
The SSW-03 provides a complete and cost
effective solution with a full microprocessor based control, making
adjustments easy with the keypad start-up and still provides complete
motor protection. With the pump control feature which prevents running
pumps at no load and eliminates pipeline waterhammer.
Read more about the
WEG SSW-03 Series Soft Starters.
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WEG SSW-04 Series Soft Starters ( 5-75 HP)
The WEG SSW-04 are build for ruggedness
and reliability and provides a complete solution. With it's full
microprocessor based control which allows easy adjustment with the
keypad start-up, and complete motor protection.. With the pump control
feature which prevents running pumps at no load and eliminates pipeline
waterhammer. Read more
about the
WEG SSW-04 Series Soft Starters.
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WEG SSW-05 Series Soft Starters ( 5-75 HP)
The WEG SSW-05 is a compact fully digital
soft starter with state-of-the-art DSP controller. With the digital
construction some of the benefits includes: optimum operations,
diagnostics capability and full protection of the motor. The Status
LED"s alert the user of the operational status and with the dipswitches
and potentiometers simplicity in set-up and operation is assured. The
simplicity and the micro size and ease of set up makes it a quick and
easy solution. Read more
about the
WEG SSW-05 Series Soft Starters.
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WEG SSW-06 Series Soft Starters ( 3-2,500 HP)
The SSW-06 is WEG's third generation Soft Starter line.
The keypad, with dual display, has red LED digits which provide visibility and make
programming easier. Integral bypass contacts eliminate heat dissipation once the
motor is at full voltage, which makes it extremely compact and allows for simple
integration into non-ventilated enclosures and replacement of electro-mechincal
starters in Motor Control Centers.
Read more
about the
WEG SSW-06 Series Soft Starters.
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Soft Start Drives start motors at lower
voltages, slowly ramping up to operation voltage, which reduces wear
on mechanical gears, chains, sprockets, belts and gearboxes.
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